Basics of Needle valves & applications

flow
instrumentation

#1

Needle valves are used to control the flow precisely. In the needle valve, the long, tapered, needle-like point on the end of the valve stem acts as the disk in usual valves, which perfectly fits into the seats.This arrangement permits a very gradual increase or decrease in the size of the opening. Needle valves are often used as component parts of other, more complicated valves. For example, they are used in some types of reducing valves.

Design of Needle valve:

The longer part of the needle is smaller than the orifice in the valve seat and passes through the orifice before the needle seats.

One type of body design for a needle valve is the bar stock body. Bar stock bodies are common, and, in globe types, a ball swivelling in the stem provides the necessary rotation for seating without damage.

Needle valves are frequently used as metering valves. Metering valves are used for extremely fine flow control. The thin disk or orifice allows for linear flow characteristics. Therefore, the number of handwheel turns can be directly correlated to the amount of flow. A typical metering valve has a stem with 40 threads per inch.

Needle valves generally use one of two styles of stem packing: an O-ring with TFE backing rings or a TFE packing cylinder. Needle valves are often equipped with replaceable seats for ease of maintenance.

Applications:

  • Automatic combustion control systems

  • For precise flow regulation is necessary.

  • Most constant pressure pump governors have needle valves to minimize the effects of fluctuations in pump discharge pressure.

  • Used in situations where the flow must be gradually halted

  • Needle valves can also be used as on/off valves or for throttling service.